die casting

Custom Die Casting Service

Aluminum, Zinc & Zamak Die Casting Parts

From mold design to finished parts — CNC machining, surface finishing and assembly supported.

18+ Years | ISO / IATF Certified | Free DFM Analysis

18+

Years in Die Casting & CNC

20,000+㎡

CH & VN Factories

170+

Production & Inspection Machines

200+

Team Members

500+

Global Brand Cooperation Experience

Our Precision Die Casting Service

Hot Chamber Die Casting

Hot Chamber Die Casting

Hot chamber die casting, also known as gooseneck casting, is a rapid manufacturing process, completing a cycle in 15-20 minutes. Suited for high-volume production of intricate parts, especially effective for alloys with low melting points like zinc and copper.

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Cold Chamber Die Casting

Cold Chamber Die Casting

Cold chamber die casting is a manufacturing process where molten metal is ladled into a cold chamber for each shot. The metal is then hydraulically injected into the die, allowing for the production of high-quality, precision parts. This method is particularly suitable for alloys with high melting points, such as aluminum and magnesium alloys.

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Die Casting Technical Capabilities

We support custom zinc, Zamak and aluminum die casting parts from small precision components to larger structural housings.

Capability Zinc / Zamak Die Casting Aluminum Die Casting
Main Process Hot Chamber Die Casting Cold Chamber Die Casting
Materials Zamak2/5/ 3/8 ADC12, A380, A360,  Aluminum Alloy
Part Weight 0.011 kg – 3 kg 0.009 kg – 18 kg
Max Part Size 230 × 300 mm 900 × 900 mm
Wall Thickness 0.5 – 3 mm 1.2 – 4 mm
Mold Lead Time 10-15 Days 20-25 Days
Sample Lead Time 2-5 Days 3-7 Days
Mass Production Lead Time 7-15 Days 8-15 Days
Surface Finish Plating, polishing, painting, powder coating Anodizing, powder coating, painting, sandblasting
Secondary Processing CNC machining, drilling, tapping, assembly CNC machining, drilling, tapping, assembly
Quality Control 100% Inspection / AQL 1.5 100% Inspection / AQL 1.5

Alloys Used to Make Die Casting Parts

Die casting parts can be made from a variety of alloys. Common alloys include Aluminum Alloys and Zinc Alloys. Each alloy has specific properties, making it suitable for diverse applications in die casting.

Aluminum Alloys
Zinc Alloys

Aluminum Alloys

Aluminum die casting alloys, like A380, A360, A390, A413, ADC-12, and ADC-1, are lightweight structural metals. Comprising silicon, copper, magnesium, iron, manganese, and zinc, these alloys offer high thermal and electrical conductivity, excellent casting performance, and filling ability. Their small density and high strength ensure good mechanical properties even under varying temperatures. Learn More About Aluminum Die Casting

Aluminum Alloys

Zinc Alloys

Zinc die casting alloys, including Zamak-2, Zamak-3, Zamak-5, Zamak-7, ZA-8, ZA-12, and ZA-27, primarily incorporate aluminum, copper, and magnesium. These alloys offer a good surface finish without the need for secondary processing. Zinc alloys are cost-effective and exhibit strength comparable to other alloys. Their superior fluidity and corrosion resistance make them ideal for die-casting meters, automotive parts housings, and intricate metal components. Learn More About Zinc Die Casting

Zinc Alloys

Why Choose Huayin for Die Casting Service

01

18+ Years Manufacturing Experience

18+ years in aluminum, zinc and Zamak die casting, with proven experience in mold structure, material selection, surface finishing and mass production stability.

02

Engineering & Free DFM Support

35+ engineers provide free DFM analysis, mold design suggestions and 1-on-1 technical communication to reduce development risks.

03

One-stop Manufacturing Capability

From mold design and die casting to CNC machining, surface finishing, inspection, assembly and packaging — all under one integrated system.

04

Strict Quality Control

30+ QC inspectors follow IQC, IPQC, FQC, OQC and QE processes, with 100% inspection and traceable production records.

05

Fast Delivery & After-sales Support

Fast samples, quick mold development, 7-15 day mass production delivery, 1-hour response and 24-hour solution support.

  • aluminum alloy die casting manufacturer
  • aluminum alloy die casting manufacturer
  • aluminum alloy die casting manufacturer
  • aluminum alloy die casting manufacturer
  • aluminum alloy die casting manufacturer
 

Die Casting Surface Finishes

Die casting surface finishes enhance the appearance and functionality of parts. Common finishes include:
Name Descriptions Materials Color Texture
Polishing Polishing refers to the use of mechanical, chemical, or electrochemical action to reduce the surface roughness of the workpiece to obtain a bright and smooth surface. It is the modification of the surface of the workpiece by using polishing tools and abrasive particles or other polishing media. All materials n/a n/a
Electroplating Electroplating is the process of applying a thin layer of other metals or alloys on the surface of certain metals by electrolysis. It is a process of applying a metal film to the surface of metals or other materials to prevent oxidation (such as rust). Aluminum, Steel, Stainless Steel n/a n/a
Baking paint Painting involves spraying a layer of paint onto the surface of the part. Colors can be matched to a Pantone color number of the customer’s choosing, while finishes range from matte to gloss to metallic. Painting the surface of a part improves its aesthetic appearance and can provide brand recognition to consumers. All materials n/a n/a
Powder coating The application of powder coating, which is applied as a free-flowing, dry powder is a surface finishing technique used to create a hard finish tougher than normal paint. Powder coating is mainly used to coat metal parts, such as those used in household appliances. Aluminum, Stainless Steel, Steel n/a n/a
Anodizing Anodizing is a surface treatment process that uses electrochemistry to form a layer of Al2O3 (aluminum oxide) film on the surface of aluminum and aluminum alloy. Through anodic oxidation, the surface state and performance of the material can be changed, thus improving corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Aluminum n/a n/a

Die Casting Applications

Consumer Electronics

Consumer Electronics

Die casting is preferred in the consumer electronics industry because it allows for the production of lightweight and intricate parts with excellent surface finish.

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Auto Parts

Auto Parts

Die casting is widely used in the automotive industry for the production of various auto parts due to its efficiency, precision, and cost-effectiveness. Some common auto parts manufactured through die casting include Engine Components, Car Charger Housing and etc.

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Medical Equipments

Medical Equipments

Die casting is utilized in the production of various components for medical equipment, offering precision, consistency, and the ability to create complex shapes. Additionally, the efficiency of the die casting process supports the scalability needed for mass production in the medical industry.

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Smart Home

Smart Home

Die casting ensures that smart home devices have sturdy and well-designed components that contribute to both functionality and aesthetics. The process allows for the creation of intricate shapes with precision, meeting the design requirements of modern smart home technology.

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Gallery of Die Casting Parts

Ultra-smooth die casting mold design and manufacturing processes are at the heart of our commitment. Currently, we are working on various projects with long-term clients:

Get a free consultation

If you are looking for a professional die casting manufacturer, welcome to contact Huayin Die Casting, we have an experienced project engineering team to provide ingenious suggestions and solutions for your die casting mould project according to your CAD and STEP drawings

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